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Engineering
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Lakeside Engineering Mission:
"To exceed our Customers' expectations and maximize sales growth.
We achieve this by:
- Working as an extension of each Customer's Engineering Department
- Managing Program & Projects to exceed all milestone events and anticipated outcome
- Providing all levels of Engineering service in a manner that results in increased sales
Tooling ManagementLakeside
Plastics prides itself on supplying quality parts to all of its
Customers. The first and foremost way to provide quality parts is to
start with quality tooling. Lakeside tooling is manufactured only by
top ISO 9000 registered Companies.Tooling
suppliers go through a precise supplier evaluation process before they
are accepted onto our Preferred Supplier List. Requests for quotations
to our tooling suppliers are based on a highly developed set of tooling
standards. Tooling sources are chosen based on a combination of cost,
timing, and reliability along with their individual expertise in
specific areas.Our
Team reviews all tool drawings with the tooling source from concept to
final prints before molds construction begins. All tool builds are
tracked by time lines and are incorporated into our master program time
line. This time line is updated weekly and sent to our Customers'
facilities. Our
Program Manager follows each tool from first design concept until parts
and molds are retired. All molds have regular maintenance between
25,000 and 30,000 cycles. All maintenance is logged in each individual
program file. In
addition to new programs, Lakeside has extensive experience with take
over business and production ready tooling. Before we run any mold in
our new production environment, it goes through rigorous scrutiny by
our Mold Maintenance Department. Each mold is disassembled and every
component is inspected. All the findings in this procedure are
documented and any special component or issue is photographed and
categorized for future reference or maintenance consideration. Each
Customer will receive a report on the current mold status and any
recommendations that will preserve or extend the expected tool life.Lakeside gives tooling its highest priority because we believe precise parts can only be produced with precise tooling.Along
with managing quality built molds, our Tooling Engineers have another
important role in the product assembly process. Lakeside has many
product lines that require secondary operations that ultrasonically
weld, heat stake, or otherwise assemble components. This on-line
assembly is done with fully automated assembly machines. Our Tooling
Department is up-to-date on the latest technology in robotics,
pneumatics and hydraulics. This knowledge, along with years of
experience in assembly equipment, insures each product is manufactured
with the best possible combination of time and labour. As with our
molds, all secondary fixtures and equipment are built to detailed
tooling standards, supplied to all our vendors on initial conceptual
meetings. |
Product Design
We
are not just a molder of plastic parts. The Product Design function
allows us to work with our customers as a full-service supplier,
capable of the design and development of functional assemblies and
mechanisms. Our design team has a wide range of experience in
Automotive and Industrial products including stampings, casting,
fastener, springs and other componentry.
Using
the power and sophistication of Unigraphics as our primary design tool
we produce 3D assemblies, solid models and surface models suitable for
Rapid Prototyping, Structural Analysis and Virtual Mockup.
Designs
are optimized for moldability using Moldflow Analysis to find and
correct molding issues before they become expensive tool changes. The
Moldflow analysis predicts the location of sink, knit lines, air traps
and fill characteristics.
As
part of the complete development process, designs are evaluated using
Design for Manufacturing and Assembly (DFM/A) techniques and Design
Failure Mode Effects Analysis (DFMEA) prior to tool build ensuring that
the design is manufacturable and robust. Using these techniques ensures
a successful product launch with potential issues recognized and
addressed early in development.
The
ability to handle data in various formats such as IGES, Parasolids,
STEP, VRML, STL, DXF, DWG, PRT and others gives us the flexibility to
communicate with a multitude of CAD platforms. |
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Program Management
As
a result of our high-quality standards, we are a supplier to OEM
accounts and major Tier 1s. Our successful team management consists of
Program Managers who are involved in taking projects from conception
through design, programming, detailing, and manufacturing.
Successful
team management involves internal and external customer engineering
relations, tracking open issues, tool follow up, engineering change
feasibility, quoting and PPAP participation. Engineering works closely
with other departments to ensure we develop the best processes and
products we can.
We
at Lakeside pride ourselves on excellent organizational skills and the
ability to beat tight schedules and budgets. Our courteous and
experienced people are committed to total customer satisfaction.
Cost Estimating:
Dedicated
professionals in the Cost Estimating Department are brought together by
a common commitment to providing our customers with the best value
propositions. Our team has backgrounds in Mechanical Engineering, Mold
Design, and Molding. Working closely with the Sales Team, Tooling
Manager and Quality Department, the Cost Estimating Department provides
quotes on future work, and re-quotes current jobs for engineering
changes.
For
each Customer Request for Quote, the Team addresses the part
requirements, tooling, design, components, material, part delivery,
tooling capacity and packaging, providing accurate costs in a timely
manner.
The Lakeside Cost Estimating Team is committed to providing our Customers with prompt, competitive quotation responses.
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