Equipment
Lakeside currently has molding machines ranging from 20 to 3500 Tons of clamping pressure. This allows us to produce everything from small buttons to wheel liners.
Automation
Vision Camera Technology
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Whether mounted instream or downstream of the process, Lakeside uses vision cameras to allow for:
- detection of parts being free from mold prior to closing
- detection of color variance in molded parts
- detection of short shots
- detection of proper insert placement in insert molding
- detection of proper alignment of critical moving parts in mold
- tie-ins to complement both the IMM closed-loop processor and robotic device for futher detection of suspect product and prevention of outflow
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Molding Operations
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With our 34 Injection Molding Machines, we offer a full range of service capability, including services such as:
- Insert molding
- Second shot molding
- Laminate (applique) molding
- Sequential valve gate molding
- New mold tryout
- Protoype runs
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Secondary Assembly
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Lakeside is well established in the area of secondary assembly. We provide a full range of services, including:
- Multi-Component Assembly (Metallic & Plastic)
- Heat Staking
- Robot-Assisted Assembly
- Ultrasonic Welding
- Vibration Welding
- Grommetting
Error Protection (also known as Poke-Yoke) protection features are part of our Secondary Assembly standards. Some of the technologies used to achieve advanced error proofing are:
- Vision Recognition
- PLC "Anti-Repeat" Programming
- Laser Switches
- Part Presence Detection
- Short Shot Detection
- Photoelectric Switches
- Capacitive Sensors
- Inductive Sensors
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Tooling
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Lakeside has the experience to design and maintain the tooling necessary for quality production through the entire life of the program. Accordingly, we:
- Clean and lubricate all molds each shift
- Track the number of shots each tool has performed and once a
pre-determined point has been reached, the tool is disassembled for inspection, cleaning, lubrication and repairs as necessary
- Invite all production staff to add input on our tooling for not only repairs, but
improvements as well
- Perform engineering changes when required
- Perform fixture maintenance, repair and calibration
- Perform emergency repairs
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