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Lakeside Quality Mission:
"To consistently meet or exceed the quality requirements of our customers."
In
today's competitive marketplace, companies must be efficient to
survive. The quality bar is constantly being raised and forces us to
reconsider how we do business on a daily basis. This constant
re-engineering of our organization requires a thorough understanding of
our customers' needs. Our Quality Team's responsibility is to ensure
the end products we ship meet the customers' needs amidst our
ever-changing industry.
With
"ZERO DEFECTS" as our goal, the Quality Department drives the culture
of our company. Each discipline within our Quality department has a
clear focus on achieving this result. Several of the Quality
philosophies and methods responsible for our success have been included
on this page. |
APQP
The
first area of focus in obtaining, "ZERO DEFECTS" is, "Advanced Product
Quality Planning". We are committed to the philosophy that, "Part
quality will only be as good as the planning and forethought that went
into developing it". Time spent fixing quality problems that should
have been addressed during part development is pure waste and impedes
our ability to remain competitive.
Successful
quality planning in the automotive industry requires a combination of
competent resources, disciplined systems and exceptional organizational
skills. Our hand picked Engineering team has experience in Japanese,
European and North American production environments. Our strict
adherence to checklists, open issues lists, follow-up documentation and
standardized filing systems are key to our success. An example of this
is our colour coded database/ binder system which puts the details of
an entire program at our fingertips from supplier PPAP's to Customer
SQAM's to our own APQP activities. This is just one of the simple and
effective solutions we utilize to manage the myriads of information in
our industry. |
Our
quality system is accredited to one of the most demanding quality
certifications in our industry. Starting with our QS9000 in September
1997, we have refined our systems to the point where we achieved our
TS16949 accreditation in October of 2005. Quality Control |
Quality
at Lakeside is owned by everyone. Our jobs depend on it. Living the
belief that, "Defects will not be tolerated", it is common to see
dozens of opportunities for product and process improvements published
in our daily newsletter. These comments come predominantly from our
Production Associates and stand as a daily reminder that waste will not
be tolerated. Our quality performance is directly related to how
efficiently and effectively these opportunities get resolved (Holds
true from Advanced Quality Planning through to Warranty and Service ).
Our approach is simple: keep reporting channels short, serve your
internal customer as you would your external customer and accept no
less than 100% performance from any colleague.
Utilization
of statistical controls, vision systems, advanced automation, error
proofing, robotics and other forms of technology helps us achieve "Zero
Defects". We recognize, however, that "systems" will never replace the
need for a trained and dedicated workforce. This is where the Lakeside
advantage lies. We have a closed feedback loop between our training
programs and our day to day operations. We can literally mold a new
hire into a professional molder with our internal training programs
(which have been benchmarked by a number of our customers). | You, The Customer
As
liaison to our customers we are committed to being responsive and
effective. Our Quality Department is structured into Specialist roles.
This allows us to process engineering changes and PPAP's with
exceptional speed. Typical PPAP requirements such as metrology, lab
work, control documentation, sub-supplier approval, capability studies,
gauge R&R and final PPAP submission compilation are performed
simultaneously by all members of our Quality department.
When
on-site support is required our Quality department is ready to serve.
We have competent technical field support to contain, manage and
resolve all matters. We utilize cross-functional problem solving teams
to identify true root causes and drive them back through the
organization to FMEA and APQP levels. We will be honest about our
mistakes and we expect the same from our business partners. We
communicate our performance on a daily basis to the entire organization
via our daily Q.C. memo. |
| Accreditation “In
a ceremony held on Wednesday, [October 1st] in Plymouth, Michigan,
Lakeside Plastics Limited in Oldcastle received a Gold Award for
Performance Excellence from Johnson Controls, Inc. Lakeside was one of
only 24 suppliers out of 600 from around the world who were honoured
with this prestigious award. Lakeside achieved a score of 102 out of a
possible 100 based on bonus marks for lean manufacturing initiatives.
Approximately
200 people attended for the day along with Executive leadership from
the Johnson Controls Purchasing and Supply Chain Logistics Group. Glenn
Coates, President and Joe Luckino, Director of Sales and Engineering
accepted the award on behalf of Lakeside. Coates gave credit to the
dedicated team of Lakeside employees that made the award possible.
Lakeside
supplies automotive assemblies, moulded components and other injection
moulded automotive parts to General Motors, Johnson Controls, Delphi,
Inteva, CAMI and other customers.”
Click here for a copy of the Lakeside Newsletter from the day of the ceremony. |
As
a past winner of the General Motors Supplier of the Year Award, our
team was proud to be recognized by Delphi Corporation as winner of the
Delphi Pinnacle Award. | | |
| This is a statement from the April 2005 press release:
"In
a ceremony held on Friday at Delphi World Headquarters, Lakeside
Plastics Limited of Oldcastle received the Delphi Pinnacle Award for
Manufacturing Excellence. Lakeside was one of only 5 Canadian suppliers
out of 77 suppliers from around the world who were honoured with this
prestigious award. The 77 attendees represented the top 2% of Delphi’s
1,200 suppliers world wide. J.T. Battenberg III, Chairman and CEO of
Delphi Corporation, praised the recipients for consistent and
outstanding performance in their fields. Glenn Coates, President, and
Ryan Bentley, Quality Manager accepted the award on behalf of Lakeside.
Coates gave credit to the dedicated team of Lakeside employees who made
the award possible. Lakeside supplies gear shift levers, door handle
assemblies, interior trim, and other injection moulded automotive
component systems to General Motors, Delphi, Johnson Controls, and
CAMI." |  |
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